Tag Archives: gear box

China Best Sales Quanxing Truck Auto Parts Power Steering Gear Box 502-0128n Factory Price cvt gearbox

Product Description

Quanxing Truck Auto Parts Power Steering Gear Box  502-0128N Factory Price

Product Name

Auto Power Steering Gear box

  Brand    Quanxing/OEM/OEDM

Package 

neutral packing /customizable

Warranty

12 months

Leading time

1-7 Days for stock items, 10-25 days for production order

MOQ

If have stock, can be retail, more quantity,more competitive price

Advantage

1. Factory direct wholesale, premium quality and lower price.

2. Most of the items are in stock can be dispatched immediately.
3.Patient & friendly aftersale services.

Company Profile

 

QX’s Products and Capacity

 Our Advantages:

1.We are a Professional Manufacture of power steering system solution 
2.We have 23+ years rich experience on power steering system R&D and maufacturing .
3.Factory Price,Let you be competitiv on your market.
4. Quick delivery,1-7days for stock products,and 10-20days for new produce produts.
5. Supply OEM&ODM prouduct,and we can develop new product as your sample.

Manufacturing capability

More than 1750 pieces precision machining  equipment providing stable Cpk

 

Quality control capability

Precision advanced testing equipment ensures efficient and stable mass production

Packaging & Shipping

 

FAQ

 

Q1. What is your terms of packing? 
A: Generally, the goods is packed in neutral white boxes or brown cartons.
If you have legally registered patent,  the goods can be packed in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment? 
A: T/T 30% as deposit, and 70% before delivery. The photos of the products and packages will be showed to you before  the balance.

Q3.What is your terms of delivery? 
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time? 
A: Generally, it will take 30 days after receiving  advance payment.
The specific delivery time depends on the items and the quantity of the order.

Q5. Can you produce according to the samples? 
A: Yes, developing based on your samples or technical drawings is available. 

Q6. What is your sample policy? 
A: The sample can be supplied if the parts in stock, but the customers have to pay  the courier cost.

Q7. Do you test all your goods before delivery? 
A: Yes,  100% test before delivery

Q8: How do you make our business long-term and good relationship? 
A:1. Good quality and competitive price to ensure our customers benefit ; 
    2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Installation Instructions
Warranty: 1 Year
Type: Power Steering Pump
Material: Iron
Certification: IATF16949
Automatic: Hydraulic
Samples:
US$ 250/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China Best Sales Quanxing Truck Auto Parts Power Steering Gear Box 502-0128n Factory Price   cvt gearbox	China Best Sales Quanxing Truck Auto Parts Power Steering Gear Box 502-0128n Factory Price   cvt gearbox
editor by CX 2024-05-16

China Custom Quanxing Truck Auto Parts Power Steering Gear Box M100pcl1/1659881c91 Factory Price sequential gearbox

Product Description

Quanxing truck auto parts power steering gear box M100PCL1/1659881C91 Factory price

Product Name

Auto Power Steering Gear box

  Brand    Quanxing/OEM/OEDM

Package 

neutral packing /customizable

Warranty

12 months

Leading time

1-7 Days for stock items, 10-25 days for production order

MOQ

If have stock, can be retail, more quantity,more competitive price

Advantage

1. Factory direct wholesale, premium quality and lower price.

2. Most of the items are in stock can be dispatched immediately.
3.Patient & friendly aftersale services.

Company Profile

 

QX’s Products and Capacity

 Our Advantages:

1.We are a Professional Manufacture of power steering system solution 
2.We have 23+ years rich experience on power steering system R&D and maufacturing .
3.Factory Price,Let you be competitiv on your market.
4. Quick delivery,1-7days for stock products,and 10-20days for new produce produts.
5. Supply OEM&ODM prouduct,and we can develop new product as your sample.

Manufacturing capability

More than 1750 pieces precision machining  equipment providing stable Cpk

 

Quality control capability

Precision advanced testing equipment ensures efficient and stable mass production

Packaging & Shipping

 

FAQ

 

Q1. What is your terms of packing? 
A: Generally, the goods is packed in neutral white boxes or brown cartons.
If you have legally registered patent,  the goods can be packed in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment? 
A: T/T 30% as deposit, and 70% before delivery. The photos of the products and packages will be showed to you before  the balance.

Q3.What is your terms of delivery? 
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time? 
A: Generally, it will take 30 days after receiving  advance payment.
The specific delivery time depends on the items and the quantity of the order.

Q5. Can you produce according to the samples? 
A: Yes, developing based on your samples or technical drawings is available. 

Q6. What is your sample policy? 
A: The sample can be supplied if the parts in stock, but the customers have to pay  the courier cost.

Q7. Do you test all your goods before delivery? 
A: Yes,  100% test before delivery

Q8: How do you make our business long-term and good relationship? 
A:1. Good quality and competitive price to ensure our customers benefit ; 
    2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Installation Instructions
Warranty: 1 Year
Type: Power Steering Pump
Material: Iron
Certification: IATF16949
Automatic: Hydraulic
Samples:
US$ 250/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Calculate Gear Ratio in a Gearbox

Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:

Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear

Here’s a step-by-step guide on how to calculate gear ratio:

  1. Identify the input and output gears in the gearbox.
  2. Count the number of teeth on the output gear (the gear connected to the output shaft).
  3. Count the number of teeth on the input gear (the gear connected to the input shaft).
  4. Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
  5. Calculate the gear ratio by performing the division.

The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.

China Custom Quanxing Truck Auto Parts Power Steering Gear Box M100pcl1/1659881c91 Factory Price   sequential gearbox	China Custom Quanxing Truck Auto Parts Power Steering Gear Box M100pcl1/1659881c91 Factory Price   sequential gearbox
editor by CX 2024-05-15

China Hot selling Quanxing Truck Auto Parts Power Steering Gear Box 502-0146c Factory Price gearbox engine

Product Description

Quanxing Truck Auto Parts Power Steering Gear Box 502-0146C  Factory Price 

Product Name

Auto Power Steering Gear box

  Brand    Quanxing/OEM/OEDM

Package 

neutral packing /customizable

Warranty

12 months

Leading time

1-7 Days for stock items, 10-25 days for production order

MOQ

If have stock, can be retail, more quantity,more competitive price

Advantage

1. Factory direct wholesale, premium quality and lower price.

2. Most of the items are in stock can be dispatched immediately.
3.Patient & friendly aftersale services.

Company Profile

 

QX’s Products and Capacity

 Our Advantages:

1.We are a Professional Manufacture of power steering system solution 
2.We have 23+ years rich experience on power steering system R&D and maufacturing .
3.Factory Price,Let you be competitiv on your market.
4. Quick delivery,1-7days for stock products,and 10-20days for new produce produts.
5. Supply OEM&ODM prouduct,and we can develop new product as your sample.

Manufacturing capability

More than 1750 pieces precision machining  equipment providing stable Cpk

 

Quality control capability

Precision advanced testing equipment ensures efficient and stable mass production

Packaging & Shipping

 

FAQ

 

Q1. What is your terms of packing? 
A: Generally, the goods is packed in neutral white boxes or brown cartons.
If you have legally registered patent,  the goods can be packed in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment? 
A: T/T 30% as deposit, and 70% before delivery. The photos of the products and packages will be showed to you before  the balance.

Q3.What is your terms of delivery? 
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time? 
A: Generally, it will take 30 days after receiving  advance payment.
The specific delivery time depends on the items and the quantity of the order.

Q5. Can you produce according to the samples? 
A: Yes, developing based on your samples or technical drawings is available. 

Q6. What is your sample policy? 
A: The sample can be supplied if the parts in stock, but the customers have to pay  the courier cost.

Q7. Do you test all your goods before delivery? 
A: Yes,  100% test before delivery

Q8: How do you make our business long-term and good relationship? 
A:1. Good quality and competitive price to ensure our customers benefit ; 
    2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Installation Instructions
Warranty: 1 Year
Type: Power Steering Pump
Material: Iron
Certification: IATF16949
Automatic: Hydraulic
Samples:
US$ 250/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China Hot selling Quanxing Truck Auto Parts Power Steering Gear Box 502-0146c Factory Price   gearbox engineChina Hot selling Quanxing Truck Auto Parts Power Steering Gear Box 502-0146c Factory Price   gearbox engine
editor by CX 2024-05-15

China Good quality Nrv050 Series Worm Gear Box with Input Shaft sequential gearbox

Product Description

RV series Characteristics

  • RV – Sizes:–150
  • Input Options: with input shaft, With Square flange,With Input Flange
  • Input Power 0.06 to 11 kW
  • RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
  • Ratios between 5 and 100
  • Max torque 1550 N.m and admissible output radial loads max 8771 N
  • Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
  • Worm wheel: Copper (KK Cu). 
  • Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
  • Size 030 and over are painted with RAL 5571 blue
  • Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
  • NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
  • Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap

Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.

 

WORM GEARBOX          
NMRV SERIES          Output Speed Range:
Type Old Type Output Torque Output Shaft Dia.   14rpm-280rpm
NMRV030  RV030  21N.m  φ14   Applicable Motor Power:
NMRV040  RV040  45N.m  φ19   0.06kW-11kW
NMRV050  RV050  84N.m  φ25   Input Options1:
NMRV063  RV063  160N.m  φ25   With Inline AC Motor
NMRV075  RV075  230N.m  φ28   Input Options2:
NMRV090  RV090  410N.m  φ35   With Square flange
NMRV105  RV105  630N.m  φ42   Input Options3:
NMRV110  RV110  725N.m  φ42   With Input Shaft
NMRV130  RV130  1050N.m  φ45   Input Options4:
NMRV150  RV150  1550N.m  φ50   With Input Flange

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
 to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
 is a product inspection to determine the qualified products.

Packing

Delivery

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Worm
Hardness: Hardened Tooth Surface
Installation: Worm and Worm Wheel
Step: Single-Step
Customization:
Available

|

Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China Good quality Nrv050 Series Worm Gear Box with Input Shaft   sequential gearbox	China Good quality Nrv050 Series Worm Gear Box with Input Shaft   sequential gearbox
editor by CX 2024-04-24

China Custom High Quality Vertical Type Planetary Gearbox Distribution Power CZPT Center Shaft Gear Box Gearbox with Great quality

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China Custom High Quality Vertical Type Planetary Gearbox Distribution Power CZPT Center Shaft Gear Box Gearbox   with Great quality China Custom High Quality Vertical Type Planetary Gearbox Distribution Power CZPT Center Shaft Gear Box Gearbox   with Great quality
editor by CX 2024-04-10

China high quality Hw19710 Transmission Gear Box for Light Duty/Heavy Duty Truck CZPT CZPT Cdw Truck synchromesh gearbox

Product Description

HW19710 transmission gear box for light duty/heavy duty truck CHINAMFG CHINAMFG cdw truck 

 Our Service

1). Genuine original quality 
2). Good after-sales service
3). Professional and stable parts supply 
4). Delivery within 10 days after confirm details

Our Advantages

(1)Competitive Factory Price and Excellent Quality
(2)More than 20 years’ experience as a manufacturer
(3)Products Quality Certification SGS CCC ISO
(4)Perfect after-sale service
(5)Customized products available with us
(6)Export to more than 50 countries and regions 

 

 

 

 

Our Advantages
(1)Competitive Factory Price and Excellent Quality
(2)More than 20 years’ experience as a manufacturer
(3)Products Quality Certification SGS CCC ISO
(4)Perfect after-sale service
(5)Customized products available with us
(6)Export to more than 50 countries and regions

 

Warranty
(1) One year quality guarantee or within 100000km, which comes the first.
(2) Other spare part could be supplied by OEM at cost prices. 
(3) Regularly callback to know the vehicle’s working status. 
(4) The overseas engineers are always ready to deal with unexpected needs. 

FAQ

Q1: I don’t want this configuration
   A: The configuration can be changed according to your needs
Q2: Minimum order quantity?
   A: MOQ is 1 unit.
Q3:  Production period?  
   A: (Truck & trailer) Within 30 days since the moment we got your down payment
      (Parts)  Within 7 days since the moment we got your down payment
Q4: Payment term?
   A: (Truck & trailer)  30% T/T as deposit, the balance should be paid before delivery. or L/C
      (Parts)  100% T/T should be paid before delivery
Q5: Shipping?
   A: (Truck & trailer)
      by container or RoRo/Bulk shipment. (South America, Middle East, Africa, Oceania etc.)
      by road or railway.(Russia, Mongolia, Kazakhstan, Uzbekistan , Vietnam, Laos etc.)
      (Parts)
      by international courier service, such as DHL, TNT, UPS, or Fedex. The goods above $1000 can be shipped by sea
Q6: Can you supply some quick-wear truck or semi trailer parts ?
   A: Yes, we can supply truck and semi trailer parts as your request,such as oil filter, fuel filter, air filter, traction, traction pin, balance beam and semi-trailer plate spring, hanging accessories, turntable, all kinds of trailer brake pads, brake pan, bearings etc.

HOWO SPECIAL TRUCK Ltd is 1 of the main exporters of Chinese trucks which is authorized by Ministry of commerceStaff of our company can provide the trucks meeting the requirement of customers at the best price. 

We have 20 years of experience in exporting trucks.
 
We sincerely hope to cooperate with you to expand market in your
country!

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Has
Warranty: Has
Type: Electrical System
Certification: ISO9001
Driving System Parts: Frame
Electrical System Parts: Battery
Samples:
US$ 1890/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

How to Calculate Gear Ratio in a Gearbox

Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:

Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear

Here’s a step-by-step guide on how to calculate gear ratio:

  1. Identify the input and output gears in the gearbox.
  2. Count the number of teeth on the output gear (the gear connected to the output shaft).
  3. Count the number of teeth on the input gear (the gear connected to the input shaft).
  4. Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
  5. Calculate the gear ratio by performing the division.

The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.

China high quality Hw19710 Transmission Gear Box for Light Duty/Heavy Duty Truck CZPT CZPT Cdw Truck   synchromesh gearbox	China high quality Hw19710 Transmission Gear Box for Light Duty/Heavy Duty Truck CZPT CZPT Cdw Truck   synchromesh gearbox
editor by CX 2024-03-27

China Best Sales CZPT Xwd3 Cycloid Drive Gear Speed Reducer Transmission Gear Box with 0.75kw Motor with Best Sales

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Step: Single-Step
Motor Power: 0.37kw-55kw
Customization:
Available

|

Customized Request

gearbox

Can I Use Synthetic Oil in My Gearbox?

Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:

  • Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
  • Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
  • Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
  • Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
  • Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
  • Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
  • Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.

However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.

China Best Sales CZPT Xwd3 Cycloid Drive Gear Speed Reducer Transmission Gear Box with 0.75kw Motor   with Best Sales China Best Sales CZPT Xwd3 Cycloid Drive Gear Speed Reducer Transmission Gear Box with 0.75kw Motor   with Best Sales
editor by CX 2024-01-15

China OEM Gear Box for Rubber Roller Husker Used in Rice Machine best automatic gearbox

Product Description

This gear box has strongpoints of low noise,stable transmission,and high-strengh of gear,good stability of shift,and no-leaking oil.

 

Modle Net Weight(KG) Input Rotational Speed (R/Min) Wind  Inhaling Volume(M^3/H)
TBSL5.5 80 1440 520*453*328
TBSL7.5 150 1440 722*456*322

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Rice Mill
Application: Flour, Beans, Wheat
Voltage: 380V
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China OEM Gear Box for Rubber Roller Husker Used in Rice Machine   best automatic gearbox	China OEM Gear Box for Rubber Roller Husker Used in Rice Machine   best automatic gearbox
editor by CX 2024-01-05

China OEM Car Accessories 45510-12290 Steering Gear Box for CZPT Corolla Altis Nze121 2000-2007 differential gearbox

Product Description

About us

ZheJiang CZPT Auto Parts Co., Ltd. is a company specializing in the production and processing of steering gear assembly and other products, with a complete and scientific quality management system. The integrity, strength and product quality of ZheJiang CZPT Auto Parts Co., Ltd. have been recognized by the industry. Welcome friends from all walks of life to visit, guide and business negotiation.

Product Description

car accessories 45510-12290 steering gear box for CZPT Corolla Altis NZE121 2000-2007

product name WT-1014 steering gear box
brand  WOTIAN
Fitment Toyota Corolla Altis NZE121 2000-2007
Xihu (West Lake) Dis. drive Right hand drive
OE number 45510-12290
quality 100% tested
warranty 12 months
Packing neutral packing/customizable
Delivery Time within 7 business days
Payment L/C,T/T,Western Union

1,Are you factory?

Yes,We are professional factory of steering racks.
 

2. Do you have neutral packing?
Yes, we have neutral packing ,or depends on customer’s require.

3. How long times guarantee of your product?
As general, 12 months
Electronic product, 6 month guarantee.

4. What could you do if customer return good?
Change a new one, or customer send it back to us and we return money.

5. How long for delivery time after order paid?
As usual, all products are in stock, 3-10 days. If not in stock, need more days.

After-sales Service: Yes
Warranty: 12 Months
Type: Gearbox
Material: Aluminum Steel Rubber
Certification: ISO
Standard: Standard
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

|

Customized Request

gearbox

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China OEM Car Accessories 45510-12290 Steering Gear Box for CZPT Corolla Altis Nze121 2000-2007   differential gearbox	China OEM Car Accessories 45510-12290 Steering Gear Box for CZPT Corolla Altis Nze121 2000-2007   differential gearbox
editor by CX 2023-07-13

China Best Sales CZPT Mrt Series Quality Precision Flial Mowers 90 Degrees Steering Gear Box Lawn Mower Gearbox Suppiler with Best Sales

Product Description

Product Description

1. MT series spiral bevel gearbox with various types are standardizedall ratios of1:11.5:12 12.5:13:14:1and5:1areactual ones.Averageeffi-ciencyis 98%.

2. There are 1 input shafttwo input shaft sunilateral output shaft and double side output shaft.

3. Spiral bevel gear can rotate in both directions and transmit smoothly,low noise,light vibrationhigh performance.

4. If ratio is not 1:1ifinput speedon single-extendalbe shaft,out put speed will be reduced;if input speed on double-exfendable shaftoutput speed will be reduced.

Precision Gearboxes, Motors and Reducers

Precision Transmission Gear

Custom CNC Machining Parts Service

Quotation

According to your drawing(size, material,and required technology, etc)

Materials

Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.

Surface Treatment

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.

Tolerance

+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Processing

CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.

Drawing Formats

Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

 

5-axis CNC Milling Parts

Material Available

Aluminum

Stainless Steel

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

20#

POM

AL6063

SS301

C36000

C12000

45#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

ABS

AL2571

SS316

C37100

etc…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

etc…

C26000

 

12L14

PVC

etc…

 

C24000

 

Carbon steel

PP

 

 

C22000

 

4140 / 4130

PC

 

 

etc…

 

etc…

etc…

Surface Treatment

Material Available

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, steel,nylon, ABS)

Powder Coated

All metals ( e.g aluminum, steel)

Brushing

All metals (e.g aluminum, steel)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metal and plastic (e.g aluminum, ABS)

Bead Blasted

Aluminum and Titanium alloys

Anodized Clear or Color

Aluminum and Titanium alloys

Application Field

 

Company Profile

HangZhou CZPT Intelligent Technology Co. Ltd was established in 2003. Since established, we always focus on precision transmission and mechanical parts manufacturing & processing. We have a professional R&D team and advanced gear hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe machines and milling machines, which can give comprehensive solutions according to user’s requirements, from the design. 

we bulid us through help others succes. CZPT always focuses on the development ability, and now, it owns more than 30 patents. Our company has several advanced engineering design softwares and applied more than 20 new technologies and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.

For more than 10 years, our company has been committed to the production and processing of precision parts and non-standard automation design. With a highly qualified workforce, relying on rich experience in precision processing and international leading equipment, the company has established strategic partnerships with world-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement equipment.

FAQ

Q1: How to get a quotation?

A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.

 

Q2: How long can i get the sample?

A2: Depends on your specific items,within 7-10 days is required generally.

 

Q3: How to enjoy the OEM services?

A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.

 

Q4: Will my drawings be safe after sending to you?

A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

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editor by CX 2023-07-12