Product Description

UMC is the business leader in gearbox technology. In excess of our forty 12 months historical past we have launched several market changing gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and far more. We keep on to determine and redefine market standards for gearbox efficiency, top quality, functions and technologies. Our gearboxes are function created to do the job. Never in excess of-engineered.

UMC stands guiding its merchandise and is committed to production the greatest products for a world-wide marketplace.

740-U 50:1 Ratio

Created for for a longer time spans, more substantial wheels, and heavier towers.
 

Functions and Benefits

• 2.25 inch output shaft
• 50:1 equipment ratio
• Cartridge input and output seals
• More substantial enter bearings
• Enter shaft guard
• Exterior seal protectors for input and output seals
• Best oil fill plug
• Common mounting sample
• Full cycle enlargement chamber with stainless metal cover
• Stuffed with extreme strain worm gear oil
• Metal output shaft and enter shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual ended input shaft

740-UV fifty two:1 Ratio
Developed for lengthier spans, larger wheels and heavier towers where an prolonged output shaft is necessary.
 This gearbox has all the identical abilities, features and positive aspects that the normal 740 has with a handful of tweaks. The output shaft is prolonged, the gear ratio is 52:1 and the input shaft is produced of ductile iron with a 25° stress angle making it possible for this gearbox to be used on center pivot and lateral transfer/ linear programs that occur normal with these technical specs.

Features and Positive aspects

• 2.25 inch prolonged output shaft
• fifty two:1 equipment ratio with 25° stress angle
• Cartridge enter and output seals
• Greater input bearings
• Enter shaft guard
• External seal protectors for input and output seals
• Prime oil fill plug
• Universal mounting pattern
• Full cycle expansion chamber with stainless metal include
• Stuffed with severe stress worm equipment oil
• Steel output shaft and ductile iron enter shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin finished enter shaft

760-UV Gearbox

Designed for corner techniques and lateral shift carts in which an extended output shaft is necessary

Growers usually use UMC’s 760-UV gearbox for the most excessive programs where an extended output shaft is required. The gearbox is made for greater yearly hours of operation even though handling the hefty hundreds skilled on corner programs and lateral go carts as well as the most severe field conditions exactly where wheel rutting is well known, soil is heavy, and tower weights are larger.

The UMC 760-UV final push gearbox is our largest and most resilient gearbox with an extended output shaft. It attributes a greater-diameter bull gear than the normal 740 collection to deal with twenty% increased torque. It also characteristics a 2.5″ output shaft to accommodate a lot more overhung load. It is made for use on middle pivots, corners, lateral move/ linear irrigation programs and carts exactly where a fifty two:1 equipment ratio and extended output shaft are standard requirements.

Functions and Positive aspects

• 2.5″ output shaft
• 52:1 gear ratio with a 25° force angle
• Distinctive twin input and output seal style
• 20% more torque capacity than the normal 740
• Bronze gear optional
• Larger input bearings
• Input shaft guard
• External seal protectors for input and output seals
• 11-Bolt mounting sample
• Entire cycle enlargement chamber with aluminum cover
• Filled with severe strain worm gear oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Dual ended input shaft

TNT-2 Gearbox

Developed for programs exactly where the irrigation program could require to be towed

This gearbox is the perfect resolution for a towable irrigation system. Growers usually prefer this gearbox more than a gearbox with a towable hub. Simply disengage the worm and tow your program to its operating spot, then re-interact the worm and you are ready to operate. The CX coupler is the excellent compliment for the TNT-2 gearbox owing to the ability to management coupler disengagement at the gearbox.

The UMC patented TNT-2 closing generate gearbox is designed particularly for purposes where a centre pivot or lateral shift/ linear irrigation technique needs to be towed. The gearbox provides the capability to disengage the worm equipment and enables consumers to shift techniques from 1 spot to yet another with no requiring a Towable Hub incorporate on.

Characteristics and Positive aspects

• two.25″ output shaft
• 50:1 gear ratio
• Dual input seals with triple lip output seals
• Bronze equipment optional
• Enter shaft guard
• External seal protectors for enter and output seals
• Leading oil fill plug
• eleven-Bolt mounting sample
• Complete cycle expansion chamber with stainless metal go over
• Filled with excessive pressure worm gear oil
• Steel output shaft and enter shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual finished input shaft

760-UV Bronze Gearbox

Created for the most intense conditions in which an extended output shaft is required.

Growers typically use The UMC 760-UV bronze gearbox for the most severe programs exactly where an extended output shaft is essential. The gearbox is created for increased once-a-year hrs of procedure while managing the large hundreds experienced on corner programs and lateral go carts as well as the most excessive subject conditions where wheel rutting is prominent, soil is hefty, and tower weights are larger.

The UMC 760-UV Bronze final drive gearbox is our premier and most durable gearbox with an extended output shaft developed for the most severe developing situations. It attributes a substantial toughness aluminum bronze bull gear and a warmth treated metal worm equipment offering it a a lot higher load ability than the regular 760-UV. Additionally, this gear mix greatly minimizes equipment wear, extending the helpful lifestyle of the gearbox. It also characteristics a 2.5″ output shaft to accommodate more overhung load. It is developed for use on heart pivots, corners, lateral transfer/ linear irrigation systems and carts in which a 52:1 gear ratio and prolonged output shaft are common technical specs.

Characteristics and Positive aspects

• two.5″ output shaft
• fifty two:1 equipment ratio with a 25° force angle
• Exclusive twin input and output seal design and style
• Bronze Gear
• Heat Treated Steel Worm Equipment
• Greater input bearings
• Input shaft guard
• External seal protectors for enter and output seals
• 11-Bolt mounting sample
• Full cycle expansion chamber with aluminum go over
• Stuffed with extreme force worm gear oil
• Steel output shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual ended enter shaft
• Also Available Assembled in the United states

UMC is the industry chief in gearbox engineering. In excess of 37 calendar year heritage they have released a lot of market shifting gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT keep on to define and redefine business requirements for gearbox efficiency, good quality, functions and technological innovation. CZPT gearboxes are purpose constructed to do the work. By no means in excess of-engineered.CZPT stands driving its goods and is fully commited to production the very best merchandise for a global marketplace.

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Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

editor by czh 2023-01-30