China ISO/IATF 16949 Certified Factory Custom Casting Gearbox in Ductile Iron for Machinery Parts with Best Sales

Product Description

Solution Description

Item Name Gearbox Housing
Floor Remedy Sand Blast, Electrophoretic
Surface Roughness Ra6.3, Is dependent on Your Prerequisite
Regular GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Form Materials Sand
Casting Kind Usage Count Disposable
Machining Tolerance

In depth Pictures

Merchandise Parameters

Specification According to customer’s drawing or sample.
Casting Excess weight 0.1KG-3Tons
Casting Standard ISO ,DIN, AISI, ASTM, BS, JIS, and so forth. 
Casting Tolerance CT7-CT8.
Floor Roughness Ra0.05-Ra50.
Heat Treatment Normalizing, Annealing, Quenching, Tempering, etc.
Casting Substance High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Gray iron, Stainless steel, Carbon metal.
Casting Procedure Sand Casting Iron dependent coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum method casting
Surface area Preparing Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Sprucing, Electrophoresis, Machining, and many others.
Inspection Gear Test tools: Spectrum Analyzer, Hexagon CMM, Hardness examination equipment, Stress take a look at equipment, E-coating testing equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Equipment (CMM), Calipers, Top Gauge, Micrometer Calipers, Within Caliper Gauge, Angle and R Gauge, custom-made gauge, etc.
Merchandise application Our goods are extensively utilized in several industries, these kinds of as car, truck, train, railway, physical fitness tools, agricultural equipment, mining equipment, petroleum machinery, engineering machinery, shipbuilding, development and other electrical power products.
Sample manufacturing cycle 30-forty five Operating times.
Drawing Sort Customer to Provide Drawing

Certifications

Firm Profile

Recognized in 1980, Sino Business and Trade Co., Ltd. (hereinafter referred to “SITC”) is a foremost manufacturer of casting parts in China. Getting 1 of major suppliers of automobile/Machinery areas for car makers spreaded all in excess of the entire world, the organization is commited to offer you large quality merchandise with aggressive prices and outstanding provider throughout the world, and concentrate on making high price for buyers.
Headquartered in HangZhou Town, ZheJiang Province, P.R. China, the company wholly owns a subsidiary Generation Manufacturing facility named “HangZhou Xihu (West Lake) Dis.n Pricision Equipment Manufacture Co., Ltd.”, which has superior manufacturing equipment, best and efficient good quality assurance program, ideal detection means, abundant technological pressure. Its objective is “building an remarkable manufacturer, high quality initial, client very first, and status first”.
SITC is a member of China Foundry Association, and the member unit of China International Chamber of Commerce. A lot more than forty several years experience in casting sector discipline, with sixty seasoned specialized engineers and 800 competent employees, the firm’s goal is to leverage its 1st-mover benefit in this discipline to assistance worldwide lower-carbon economic development. We are agile and fast to respond to industry dynamics, meet up with the evolving demands of, and provide best answer to, our consumers.
We have handed the ” IATF16949″ International Quality Management Program Certification , as well as the “BV”, “CE”, “ISO” (Top quality management & Surroundings management) Certification, OEM & ODM provider is offered.

Our Rewards

one. A senior engineering complex team with particular abilities and abundant knowledge for above forty a long time in solution style, casting, and machining fields. 
2. Dependent on customer needs, in the commencing of item improvement, supply a answer, goods design, by structural ingredient developed to casting areas, improve merchandise layout, then decrease expenses and producing more value for consumers.  
3. Have particular technological innovation and skill to fix and manage special materials, specific construction, special defect and specific processing. 
4. Use casting simulation investigation system application, consider our very best to guarantee the achievement of one particular-time demo sample.
five. Innovative tests equipments in the industry, and strict quality control technique, to guarantee us continuously, stably to supply high-top quality products for our customers. 
6. Carrying out ISO9001 and IATF16949 top quality management system, guarantee of the high quality. 
seven. China FAW/FOTON/SINOTRUK/SANY specified supplier on customization of vehicle areas.
eight. Customer’s demand from customers is our pursuit. We adhere to the top quality administration philosophy that “Starting from the client demands and ending with their pleasure, concentrating on buyer requires and exceeding their expectations”. 
nine. Inquiry, quality complaints and E-mail reaction can be quickly and efficiently opinions in 24 several hours. 
10. As a expert manufacturer specializing in the style, improvement, manufacture and marketing in the foundry business, we have been providing higher quality casting items CZPT for far more than forty many years.


/ Piece
|
300 Pieces

(Min. Order)

###

Type: Clay Wet Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Machinery Parts
Machining: CNC Machining
Material: Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel

###

Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product Name Gearbox Housing
Surface Treatment Sand Blast, Electrophoretic
Surface Roughness Ra6.3, Depends on Your Requirement
Standard GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Form Material Sand
Casting Form Usage Count Disposable
Machining Tolerance +/-0.01mm
Casting Metal Ductile Iron
Coating Electrophoretic Paint
Annual Supply 1000000 Pieces
Product Application Forklift, Automobile, Truck, Train, Railway, etc
Machining Method CNC Machining, Milling, Drilling, Boring, etc
Transport Package Wooden Case
Specification 0.1KG-3Tons
Trademark OEM
Origin Rizhao, China
Loading Port Rizhao or Qingdao Port
HS Code 8432900000

###

Specification According to customer’s drawing or sample.
Casting Weight 0.1KG-3Tons
Casting Standard ISO ,DIN, AISI, ASTM, BS, JIS, etc. 
Casting Tolerance CT7-CT8.
Surface Roughness Ra0.05-Ra50.
Heat Treatment Normalizing, Annealing, Quenching, Tempering, etc.
Casting Material High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel.
Casting Process Sand Casting Iron based coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum process casting
Surface Preparation Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc.
Inspection Equipment Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc.
Product application Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment.
Sample production cycle 30-45 Working days.
Drawing Type Customer to Provide Drawing

/ Piece
|
300 Pieces

(Min. Order)

###

Type: Clay Wet Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Machinery Parts
Machining: CNC Machining
Material: Nodular Iron/Ductile Iron/Grey/Gray Iron/Steel

###

Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product Name Gearbox Housing
Surface Treatment Sand Blast, Electrophoretic
Surface Roughness Ra6.3, Depends on Your Requirement
Standard GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Form Material Sand
Casting Form Usage Count Disposable
Machining Tolerance +/-0.01mm
Casting Metal Ductile Iron
Coating Electrophoretic Paint
Annual Supply 1000000 Pieces
Product Application Forklift, Automobile, Truck, Train, Railway, etc
Machining Method CNC Machining, Milling, Drilling, Boring, etc
Transport Package Wooden Case
Specification 0.1KG-3Tons
Trademark OEM
Origin Rizhao, China
Loading Port Rizhao or Qingdao Port
HS Code 8432900000

###

Specification According to customer’s drawing or sample.
Casting Weight 0.1KG-3Tons
Casting Standard ISO ,DIN, AISI, ASTM, BS, JIS, etc. 
Casting Tolerance CT7-CT8.
Surface Roughness Ra0.05-Ra50.
Heat Treatment Normalizing, Annealing, Quenching, Tempering, etc.
Casting Material High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel.
Casting Process Sand Casting Iron based coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum process casting
Surface Preparation Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc.
Inspection Equipment Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc.
Product application Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment.
Sample production cycle 30-45 Working days.
Drawing Type Customer to Provide Drawing

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China ISO/IATF 16949 Certified Factory Custom Casting Gearbox in Ductile Iron for Machinery Parts     with Best Sales China ISO/IATF 16949 Certified Factory Custom Casting Gearbox in Ductile Iron for Machinery Parts     with Best Sales
editor by CX 2023-04-03