China High Torque Gear Box of Double Screw Extruder automatic gearbox

Product Description

Center Torque Twin Screw Gearbox For Extruder Device

 

 

Twin Screw Gearbox Features

— Higher Velocity
—Triaxiality parallel design and style enhance B axis bearing capability.
—Basic manufacture and hassle-free assemply.Lower the expense.
—Modular composition style achieve 2 kinds of gearbox torque quality.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting most recent standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our lengthy expression encounter and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with top advanced planning concepts in the world for co-orientated rotating twin-screw extruders, with fully impartial Intellectual Property Rights.
The gears are manufactured of carburizing metal of high-toughness alloy of great high quality by carburizing and quenching for tooth, of which all the equipment grinding procedures are finished by imported gear grinding equipment. Gear parameters are optimized and specially designed for the traits of twin screw extruders, lowering tension focus on root of gear and enhancing equipment surface area circumstances. We have enhanced gear intension of flexural tiredness, exhaustion toughness and ratio of vast diameter. We have also adopted the most recent planning thought and technological innovation of heating treatment for the construction of gears, thereby ensured gears from uniformity of precision and energy.

 

 

TDSN Gearbox Power&Torque Table
Design RPM(r/min) Energy(kw) Torque Grade(T/Athree) CD(mm)
TDSN-40 five hundred thirty 6.98 34.5
600 37 seven.17
TDSN-fifty 500 55 seven.08 42
600 75 eight.06
TDSN-fifty two 500 55 seven.09 43
600 seventy five 8.06
TDSN-65 500 ninety 6.eleven 52
600 110 6.23
TDSN-75 five hundred 132 five.eighty four 60
600 160 five.89
TDSN-95 500 315 six.34 78
600 350 5.87
TDSN-a hundred and ten 500 500 6.thirteen 92
600 600 6.thirteen
TDSN-one hundred twenty five five hundred 600 five.73 100
600 710 five.65
TDSN-one hundred thirty five five hundred 800 five.seventy four 110
600 one thousand five.ninety eight

 

 

Creation Procedure

 

 

NO.1

Workblank

 

Select large quality and hardness of ductile iron substance.

 

NO.two

Rough Machining

 

Mang sets of rough machining products,this sort of as Gantry-type milling,Radial drill,and so on.Realized the blank shape and the interior gap of tough maching.

 

NO.three

Finish Machining

 

Many sets of ending tools,these kinds of as CNC Grinding Equipment,NC Boring Machine,and so on.Additional processing of every doing work method,the precision is higher,only you.

 

NO.four
Assemble

Sturdy assembly and R&D team,the components will be assembled in accordance to the drawing,phase by phase audit,by managing check soon after product completed.

 

 

 

NO.five
Gearbox Inspection

High-finish testing equipment and devices,processional inspection group,the gearbox condition,centre length,interior hole and into the subsequent method,after inspection and correct.

 

NO.6

 

Shipping and delivery

 

Just before leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be produced(colour amount can also be presented).
Export normal packing,packaging,use at the base of the fastened plate,guarantee that the peoduct does not change in transit.

 

Our Support

 

24-hour Hotline

 

No subject when and exactly where

to phone we can find our service to you.

 

 

Pre-product sales Session

 

We have 5 income people on the internet,

and whether you have any concern

can be solved by way of on-line

interaction,welcome your session.

Right after-income Providers

 

Acquire merchandise have any

questions about the solution,

can appear for us,we will aid

you offer with the the very first time,to your satisfaction.

 

All ZT maintain shell out attention to each stage of the information,We are looking CZPT to the forge ahead together with you!

 

 

Packing&Shipping

 

Packing Information: According to your get quantity packaging,shipping and delivery wood packing containers,air carton.

Shipping Particulars: 5-40days soon after order.

 

one.Rust-proof oil processing,

   Avoid rust in transit.

two.Oiled paper packages,

   Prevent oil dry.

three.Bubble wrap package deal,

   Stop collosions.

4.Unique foam packaging. 5.Packing six.Sealing

 

 

 

FAQ

 

How long does it just take to get my items since I paid out for them?

—According to yout purchase amount,we will give you a affordable delivery day.

 

Can I get the warranty of 1 calendar year for totally free?

—If you want the warranty,you must spend for it.If not,do not fear ,we have self confidence in our products.

 

How is your right after-sale services?

—You will get our support in time as long as you uncover one thing wrong about our creates.Imagine us,you ought to have the very best.

 

How extended will your product previous?

—I am sorry that I can not accurately solution your query,which is very various from your procedure time,materials and components.

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

High Torque Gear Box of Double Screw Extruder

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

High Torque Gear Box of Double Screw Extruder

High Torque Gear Box of Double Screw Extruder

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

High Torque Gear Box of Double Screw Extruder

High Torque Gear Box of Double Screw Extruder

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

High Torque Gear Box of Double Screw Extruder

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

High Torque Gear Box of Double Screw Extruder

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

High Torque Gear Box of Double Screw Extruder

High Torque Gear Box of Double Screw Extruder

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

High Torque Gear Box of Double Screw Extruder

High Torque Gear Box of Double Screw Extruder

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

High Torque Gear Box of Double Screw Extruder

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China High Torque Gear Box of Double Screw Extruder     automatic gearbox	China High Torque Gear Box of Double Screw Extruder     automatic gearbox
editor by CX 2023-04-11