China High Precision Mini Efficiency Planetary Gear Box for Precision Equipment gearbox engine

Item Description

 

Product Description

 

The reducer is normally used for lower-pace and higher-torque transmission products. The motor, inner combustion motor or other large-velocity working power is utilized to attain the function of deceleration by meshing with the large equipment on the output shaft by way of a gear with a little variety of tooth on the enter shaft of the reducer. The reducer will also have many pairs of gears with the exact same principle to achieve the ideal reduction influence. The ratio of the variety of enamel of the huge and little gears is the transmission ratio.

 

SPECIFICATIONS Stage RATIO RATED TORQUE (N.m)
PLF42-42mm
Planetry Gear Reducer 
L1 four 9
5 9
7 5
ten 5
L2 sixteen 12
twenty 12
25 10
28 10
35 10
forty 10
50 10
70 10
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Pace (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤10 Arcmin
L2 ≤15 Arcmin
Fault quit torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average lifestyle span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.25
L2 0.35
IP 54
Installation approach Any set up approach

 

Manufacturing Range

 

42 Sequence Planetary Gearbox

Backlash: 10-fifteen arcmin

Ratio Selection:

L1: 4,5,7,10,

L2: 12,sixteen,twenty,25,28,35,forty,50,70

Body Dimension: 42mm Input Flange

Equipment Arrangement: Planetary Straight Tooth

60 Collection Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:
L1: 4,5,7,ten,
L2: sixteen,20,25,28,35,forty,fifty,70
Frame Dimension: 60mm Enter Flange
Gear Arrangement: Planetary Straight Tooth

ninety Series Planetary Gearbox

Backlash: ten-fifteen arcmin
Ratio Variety:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,fifty,70
Body Dimension: 90mm Enter Flange
Gear Arrangement: Planetary Straight Teeth

Powder Metallic Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,20,25,28,35,forty,50,70
Body Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Tooth

Correct Angle Sequence Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,

L2: 16,20,twenty five,28,35,40,50,70
Body Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth

 

Software Field

Computerized Arms

 

Assembly Line

 

3D-Printer

 

Health-related -Products

 

CNC Equipment

 

Tapping Equipment

 

Other Automation Gadgets

 

Why Decide on Us

 

ZheJiang High Precision Gear Transmission Co., Ltd

 

 

 

Firm Profile

 

 

ZheJiang Large Precision Equipment Transmission Co., Ltd situated in HangZhou metropolis, ZheJiang Province, China. It is a leading company focused in precision transmission elements and system research, manufacture and income, different series of goods are made in its 5000 square meters workshop, the precision planetary gearbox and gear motor are produced specially for solar energy business and have served numerous large-scale photo voltaic initiatives worldwidely. 

The investigation team has far more than fifteen years activities in this discipline, who can make certain a punctual and effective service to meet customer’s distinct wants. It has pasted the ISO9001 high quality management method and CE, goods have been exported to plenty of international locations with a broad assortment application in AGV, intelligent robot, logistic, industrial automation, photo voltaic power, vessel, packaging and textile and so forth.Persistently, our aim is to market the application of solar electrical power industry in the planet, and we feel it supplies cleanse and sustainable power for humanity to much better defend our environment.

Teams

Certifications

FAQ

 

Q1:Which regions are your products mainly employed in?

A:At current, we have 2 primary items: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are employed in automation fields, this kind of as healthcare gear, 3D printers, door openers, tapping devices, CNC lathes and a sequence of automation products. In addition, our photo voltaic geared motors are utilised in photovoltaic energy technology initiatives, which are mostly mixed with rotary drives to travel solar panels to observe daylight.
Q2: How to select the suitable planetary gearbox?
A :Initial of all, we want you to be CZPT to supply related parameters. If you have a motor drawing, it will allow us suggest a suitable gearbox for you faster. If not, we hope you can supply the pursuing motor parameters: output pace, output torque, voltage, present, IP, sound, operating circumstances, motor size and electricity, and so forth.
Q3: What is the price ?
A : The major deciding factor for the value of each and every merchandise is the order quantity. You can talk with us and let us understand every other. I think that our rates, item top quality and our providers can definitely make you happy.

This autumn: Do you give tailored provider?

A: Of course, we provide tailored providers. You only require to put ahead your needs, and we will do our best to supply you with a program, make programs, and consider our ideal to meet up with your needs.

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF42-42mm
Planetry Gear Reducer 
L1 4 9
5 9
7 5
10 5
L2 16 12
20 12
25 10
28 10
35 10
40 10
50 10
70 10
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤10 Arcmin
L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.25
L2 0.35
IP 54
Installation method Any installation method
Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF42-42mm
Planetry Gear Reducer 
L1 4 9
5 9
7 5
10 5
L2 16 12
20 12
25 10
28 10
35 10
40 10
50 10
70 10
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤10 Arcmin
L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.25
L2 0.35
IP 54
Installation method Any installation method

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China High Precision Mini Efficiency Planetary Gear Box for Precision Equipment     gearbox engineChina High Precision Mini Efficiency Planetary Gear Box for Precision Equipment     gearbox engine
editor by czh 2023-01-05