China factory 6 Axis Robot Controller Cycloidal Pin Wheel RV Gear Reducer Robot Arm Robot Joints Gearbox RV-E automatic gearbox

Product Description

Details Photos:

1.It is equipped with an angular contact ball bearing, so it can support the external load with the rigid moment and large allowable moment
2.Easy assemble, small vibration
3.It can reduce the motor straight junction (input gear) and inertia
4.Large torsional rigidity
5.Strong impact resistance (500% of rated torque)
6.The crankshaft is supported by 2 columns in the reducer
7.Excellent starting efficiency & Small wear and long service life
8.Small backlash (1arc. Min.) & Use rolling bearing
9.Strong impact resistance (500% of rated torque)
10.The number of simultaneous engagements between RV gear and needle teeth is large

Advantages:
1. High precision, high torque
2. Dedicated technical personnel can be on the go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CZPT Technology Co., Ltd. was established in 2014. Based on long-term accumulated experience in mechanical design and manufacturing, various types of harmonic reducers have been developed according to the different needs of customers. The company is in a stage of rapid development. , Equipment and personnel are constantly expanding. Now we have a group of experienced technical and managerial personnel, with advanced equipment, complete testing methods, and product manufacturing and design capabilities. Product design and production can be carried out according to customer needs, and a variety of high-precision transmission components such as harmonic reducers and RV reducers have been formed; the products have been sold in domestic and global(Such as USA, Germany, Turkey, India) and have been used in industrial robots, machine tools, medical equipment, laser processing, cutting, and dispensing, Brush making, LED equipment manufacturing, precision electronic equipment, and other industries have established a good reputation.
In the future, Hongwing will adhere to the purpose of gathering talents, keeping close to the market, and technological innovation, carry CZPT the value pursuit in the field of harmonic drive&RV reducers, seek the common development of the company and the society, and quietly build itself into a CZPT brand with independent intellectual property rights. Quality supplier in the field of precision transmission”.

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

Parameter:

Rated Table
Output rotational speed (rpm) 5 10 15 20 25 30 40 50 60
Model Speed ratio code Transmission Ratio(R) Output Torque  (Nm)
/
Enter the capacity (kW
Rotation of axes Housing rotation
RV-6E 31 31 30 101
/ 0.07
81
/ 0.11
72
/ 0.15
66
/ 0.19
62
/ 0.22
58
/ 0.25
54
/ 0.30
50
/ 0.35
47
/ 0.40
43 43 42
53.5 53.5 52.5
59 59 58
79 79 78
103 103 102
RV-20E 57 57 56 231
/ 0.16
188
/ 0.26
167
/ 0.35
153
/ 0.43
143
/ 0.50
135
/ 0.57
124
/ 0.70
115
/ 0.81
110
/ 0.92
81 81 80
105 105 104
121 121 120
141 141 140
161 161 160
RV-40E 57 57 56 572
/ 0.40
465
/ 0.65
412
/ 0.86
377
/ 1.05
353
/ 1.23
334
/ 1.40
307
/ 1.71
287
/ 2.00
271
/ 2.27
81 81 80
105 105 104
121 121 120
153 153 152
RV-80E 57 57 56 1,088
/ 0.76
885
/ 1.24
784
/ 1.64
719
/ 2.01
672
/ 2.35
637
/ 2.67
584
/ 3.26
546
/ 3.81
517
/ 4.33
81 81 80
101 101 100
121 121 120
153 1(153) 1(152)
RV-110E 81 81 80 1,499
/ 1.05
1,215
/ 1.70
1,078
/ 2.26
990
/ 2.76
925
/ 3.23
875
/ 3.67
804
/ 4.49
   
111 111 110
161 161 160
175 1227/7 1220/7
RV-160E 81 81 80 2,176
/ 1.52
1,774
/ 2.48
1,568
/ 3.28
1,441
/ 4.02
1,343
/ 4.69
1,274
/ 5.34
     
101 101 100
129 129 128
145 145 144
171 171 170
RV-320E 81 81 80 4,361
/ 3.04
3,538
/ 4.94
3,136
/ 6.57
2,881
/ 8.05
2,695
/ 9.41
2,548
/ 10.7
     
101 101 100
118.5 118.5 117.5
129 129 128
141 141 140
171 171 170
185 185 184
RV-450E 81 81 80 6,135
/ 4.28
4,978
/ 6.95
4,410
/ 9.24
4,047
/ 11.3
3,783
/ 13.2
       
101 101 100
118.5 118.5 117.5
129 129 128
154.8 2013/13 2000/13
171 171 170
192 1347/7 1340/7
Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions.
2. Calculate the input capacity (kW) by the following formula.
Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10)   N: output speed (RPM)
T: output torque (nm)
η =  75: reducer efficiency (%)
 The input capacity is the reference value.
3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor.
(refer to p.93 low-temperature characteristics)

T0
Rated torque(Remark .7)
N0
Rated output speed
K
Rated life
TS1
Allowable starting and stopping torque
TS2
Instantaneous maximum allowable torque
NS0
Allowable maximum output speed
(Remark .1)
Backlash Empty distance MAX. Angle transmission error MAX. A representative value of starting efficiency MO1
Allowable moment
(Remark .4)
MO2
Instantaneous maximum allowable moment
Wr
Allowable radial load
(Remark .10)
               I
Converted value of inertia moment input shaft
(Remark .5)
Weight
(Nm) (rpm) (h) (Nm) (Nm) (r/min) (arc.sec.) (arc.min.) (arc.sec.) (%) (Nm) (Nm) (N) (kgm2) (kg)
58 30 6,000 117 294 100 1.5 1.5 80 70 196 392 2,140 2.63×10-6 2.5
2.00×10-6
1.53×10-6
1.39×10-6
1.09×10-6
0.74×10-6
167 15 6,000 412 833 75 1.0 1.0 70 75 882 1,764 7,785 9.66×10-6 4.7
6.07×10-6
4.32×10-6
3.56×10-6
2.88×10-6
2.39×10-6
412 15 6,000 1,571 2,058 70 1.0 1.0 60 85 1,666 3,332 11,594 3.25×10-5 9.3
2.20×10-5
1.63×10-5
1.37×10-5
1.01×10-5
784 15 6,000 1,960 Bolt tightening 3920 70 1.0 1.0 50 85 Bolt fastening 2156 Bolt tightening Bolt tightening 12988 8.16×10-5 Bolt tightening 13.1
6.00×10-5
4.82×10-5
Pin combination 3185 Pin combination 1735 Pin combination 2156 Pin combination 1571 Pin combination 12.7
3.96×10-5
2.98×10-5
1,078 15 6,000 2,695 5,390 50 1.0 1.0 50 85 2,940 5,880 16,648 9.88×10-5 17.4
6.96×10-5
4.36×10-5
3.89×10-5
1,568 15 6,000 3,920 Bolt tightening 7840 45 1.0 1.0 50 85 3,920 Bolt tightening 7840 18,587 1.77×10-4 26.4
1.40×10-4
1.06×10-4
Pin and use 6615 Pin and use 6762
0.87×10-4
0.74×10-4
3,136 15 6,000 7,840 Bolt tightening 15680 35 1.0 1.0 50 80 Bolt tightening 7056 Bolt tightening 14112 Bolt tightening 28067 4.83×10-4 44.3
3.79×10-4
3.15×10-4
2.84×10-4
Pin combination 12250 Pin combination 6174 Pin and use 1571 Pin combination 24558
2.54×10-4
1.97×10-4
1.77×10-4
4,410 15 6,000 11,571 Bolt tightening 22050 25 1.0 1.0 50 85 8,820 Bolt tightening 17640 30,133 8.75×10-4 66.4
6.91×10-4
5.75×10-4
5.20×10-4
Pin and use 18620 Pin and use 13524
4.12×10-4
3.61×10-4
3.07×10-4
4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91).
5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included.
6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99).
7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82).
8. If you want to buy products other than the above speed ratio, please consult our company.
9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use.
10. When a radial load is applied to dimension B, please use it within the allowable radial load range.
11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21)

Exhibition:

APPLICATIONS:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
 

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 600/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China factory 6 Axis Robot Controller Cycloidal Pin Wheel RV Gear Reducer Robot Arm Robot Joints Gearbox RV-E   automatic gearbox	China factory 6 Axis Robot Controller Cycloidal Pin Wheel RV Gear Reducer Robot Arm Robot Joints Gearbox RV-E   automatic gearbox
editor by CX 2023-05-25